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ZWEIMENTOOL WNMG series carbide inserts represent the pinnacle of negative rake turning technology, offering exceptional durability and cost efficiency for various machining operations. These 80° rhomboid-shaped inserts feature 6 cutting edges and are available with multiple coating options to suit different material requirements.
* 6 cutting edges per insert - Maximizing tool economy
* Multiple coating options - Optimized for different materials
* Negative rake geometry - Superior edge strength for heavy cuts
* Precision-ground surfaces - Ensuring consistent performance
* Wide range of nose radii - From 0.4mm to 1.2mm
| Insert Code | IC (mm) | Thickness (mm) | Nose Radius (mm) | Hole Size (mm) | Edge Length (mm) |
|---|---|---|---|---|---|
| WNMG060408 | 6.35 | 3.97 | 0.8 | 2.50 | 6.35 |
| WNMG080408 | 8.00 | 4.76 | 0.8 | 3.30 | 8.00 |
| WNMG120408 | 12.70 | 4.76 | 0.8 | 4.78 | 12.70 |
| WNMG160612 | 15.875 | 6.35 | 1.2 | 6.35 | 15.875 |
| Grade Code | Substrate Composition | Coating | Hardness (HV) | Best Applications |
|---|---|---|---|---|
| WN-2000 | Ultra-fine WC+6%Co | TiAlN | 3200 | General steel machining |
| WN-2500 | Nano-grade WC+8%Co | AlTiN | 3500 | Hardened steels (>45HRC) |
| WN-3000 | WC-TiC-TaC composite | TiCN | 3000 | Stainless steel |
| WN-3500 | Submicron WC | DLC | 2500 | Aluminum alloys |
| WN-4000 | WC+Ni binder | Uncoated | - | High-temperature alloys |
| Coating Type | Thickness (μm) | Max Temp (°C) | Friction Coefficient | Color | Best For |
|---|---|---|---|---|---|
| TiAlN | 2-3 | 800 | 0.4 | Purple | General turning |
| AlTiN | 3-4 | 900 | 0.35 | Black | Hard machining |
| TiCN | 3-5 | 400 | 0.5 | Gold | Stainless steel |
| DLC | 1-2 | 500 | 0.2 | Gray | Non-ferrous |
| Uncoated | - | - | 0.6 | Silver | Composites |
| Material Group | Cutting Speed (m/min) | Feed Rate (mm/rev) | Depth of Cut (mm) |
|---|---|---|---|
| Carbon Steel | 120-280 | 0.15-0.35 | 1.0-5.0 |
| Alloy Steel | 100-220 | 0.12-0.25 | 0.8-3.0 |
| Stainless Steel | 80-160 | 0.10-0.20 | 0.5-2.5 |
| Cast Iron | 150-300 | 0.18-0.40 | 1.5-6.0 |
| Titanium | 50-120 | 0.08-0.15 | 0.5-1.5 |
Advanced Negative Rake Design
5° negative rake angle for superior edge strength
Allows heavier cuts than positive rake inserts
Improved stability in interrupted cuts
Optimized Chipbreaker Technology
Three chipbreaker options available:
F-type for finishing
M-type for medium machining
R-type for roughing
Effective chip control across various feed rates
Precision Edge Preparation
Honed edge radii (20-50μm)
T-land edge strengthening
Improved edge durability by 30-40%
*ISO 9001:2015 Certified manufacturing process
* 100% dimensional inspection with optical measurement
* Batch traceability with unique identification codes
* Performance testing on various material groups
* German-engineered CNC grinding technology (±0.005mm)
* Top carbide substrates for consistent quality
* Custom solutions available (special geometries/coatings)
* Global inventory for fast delivery (2-5 working days)
* Technical support for application optimization