Xinhua Industrial Co., LTD
Xinhua Industrial Co., LTD
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ZWEIMENTOOL's APMT inserts are engineered for exceptional metal removal rates in face milling, shoulder milling, and slotting operations. These positive rake inserts feature advanced chipbreaker designs that deliver superior surface finishes while maintaining long tool life in various materials.
✔ High-efficiency cutting with low power consumption
✔ Excellent chip control for uninterrupted machining
✔ Multiple coating options for different material groups
✔ Precision-ground edges for consistent performance
✔ Cost-effective indexable solution with 4 cutting edges
| Parameter | APMT1135 | APMT1604 | APMT1135PDER | APMT1604PDER |
|---|---|---|---|---|
| IC (mm) | 11.00 | 16.00 | 11.00 | 16.00 |
| Thickness (mm) | 3.97 | 4.76 | 3.97 | 4.76 |
| Corner Radius (mm) | 0.4 | 0.8 | 0.4 | 0.8 |
| Hole Diameter (mm) | 4.78 | 6.35 | 4.78 | 6.35 |
| Cutting Edge Length (mm) | 7.94 | 9.52 | 7.94 | 9.52 |
| Grade | Substrate | Coating | Hardness (HV) | Best For |
|---|---|---|---|---|
| AP25 | Ultra-fine WC+Co | TiAlN | 3200 | General steel <45HRC |
| AP30 | Nano-grade WC+Co | AlTiN | 3500 | Hardened steel >45HRC |
| AP35 | WC-TiC-TaC | TiCN | 3000 | Stainless steel |
| AP40 | Submicron WC | DLC | 2500 | Aluminum alloys |
| AP45 | WC+Ni binder | Uncoated | - | High-temp alloys |
| Coating Type | Thickness (μm) | Max Temp (°C) | Friction Coefficient | Color |
|---|---|---|---|---|
| TiAlN | 2-3 | 800 | 0.4 | Purple |
| AlTiN | 3-4 | 900 | 0.35 | Black |
| TiCN | 3-5 | 400 | 0.5 | Gold |
| DLC | 1-2 | 500 | 0.2 | Gray |
| Uncoated | - | - | 0.6 | Silver |
| Material | Speed (m/min) | Feed (mm/tooth) | DOC (mm) |
|---|---|---|---|
| Carbon Steel | 180-280 | 0.08-0.15 | 1.0-3.0 |
| Stainless Steel | 80-150 | 0.06-0.12 | 0.5-2.0 |
| Cast Iron | 150-250 | 0.10-0.20 | 1.5-4.0 |
| Aluminum | 500-1000 | 0.12-0.25 | 2.0-5.0 |
| Titanium | 50-100 | 0.05-0.10 | 0.5-1.5 |
Optimized Chipbreaker Geometry
3D-designed chipbreakers for excellent chip control
Reduces cutting forces by 15-20%
Precision Ground Cutting Edges
±0.003mm edge consistency
Mirror finish (Ra 0.1μm) for better surface quality
Thermal Barrier Coatings
Multi-layer PVD coatings reduce heat penetration
Extends tool life by 2-3X
✅ German CNC grinding technology for micron-level precision
✅ Top carbide substrates for consistent quality
✅ 100% pre-shipment inspection including runout test
✅ Custom solutions available (special geometries, coatings)
✅ Technical support for optimal tool selection